Spectral Audio DMC-10 Restoration (Send me more gear like this please!)

One of my first Hoppe’s Brain customers sent me this beautiful old preamp to work on. Eight years ago I had refurbished for him, a pair of Adcom GFA-565’s to drive a pair of power-hungry Eminent Technology EFT-8 planar speakers. He loved my work, and sent me this preamp to restore.

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New product teaser; MT-200 to TO-3P output transistor adapters!

UPDATE: 2024.03.03 They’re now available in the Hoppe’s Brain Shop!

Here’s a (literally) cool solution to replace those MT-200 output transistors in your vintage amp or receiver! These adapters equal the excellent thermal performance of MT-200 devices, using commonly available TO-3P or TO-247 transistors.

The entire adapter is solid copper all the way through; there is no insulating layer. The TO-3P transistor is simply surface-mount soldered to the adapter, using solder-paste and hot-air. The backplate (collector) is connected to the copper body of the adapter.

Continue reading New product teaser; MT-200 to TO-3P output transistor adapters!

A new test jig for the BFA-555

I’ve been making new, more reliable test jigs for all the most popular boards I sell. This jig for the BFA-555 MK1 features a replica of the entire output section of a GFA-555, but with only one pair of output transistors. Obviously, you can’t run much power through this, but it’s all I need to prove the board works.

Pogo-pins meet target pads on the underside of the board under test.

A few pictures of a GFA-555 MKI without “The Works”

Hey internet, I just finished refurbishing this GFA-555, and the customer opted to go without the BFA-555 Smart Soft-Start Power Supply, so if you’re wondering what you get without this option, here it is! I do install some Capacitor Hats to replace the crusty originals. The original power supply capacitors were replaced with Kemet ALS30, 22,000uF, which is about as big as you can go without a soft-start. (Or the switch will spark too much and the fuse may blow due to the in-rush current.)

Invoice on this one was $1210, which includes new Kemet power supply capacitors. Without the capacitors this is a $930 job.

Interesting phenomena visualized. Electric fields attract dust!

Dust is attracted to electric fields, and sticks to a board in a way that reveals the shape of the electric field in one plane. Dramatically illustrated here on the underside of an Adcom GFA-555. These dusty traces are at only 83V potential, but that’s enough to make them dustier than surrounding traces at lower voltages. Check out how there is a bunch of dust between the grounded mounting bracket and the adjacent trace at 83VDC.

How to build a Test Jig, or Test Fixture, for your Printed Circuit Boards

Printed circuit board+Pogo pins=Test jig.

Printed circuit board test jig, or test fixture

Every circuit board I sell need to be thoroughly tested, and measurements taken that should agree with expected values. Tests are chosen to show up any errors I might have made in the board’s assembly.

Test jig, jigging and testing.
  • Gain. I use 0.1% tolerance resistors in key parts of the circuit, so gain should match within 0.01db from one board to another. This close gain matching is in-audible, but helps to expose potential issues with a board.
  • DC operating points, such as the drive voltage to the output sections, DC offset, DC servo output, and bias voltages.
  • Distortion; it should match measurements from other boards, all the way up to full-scale output.
  • Current running through various branches of the circuit.
  • Functionality of indicator LEDs.

Here’s how I build my test jigs.

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